Colorman Ireland, an Irish provider of integrated printing and packaging solutions, has maintained a close strategic partnership with BOBST for nine years. The shared goal is the reliable production of error-free packaging for the pharmaceutical, IT, and government sectors. This collaboration extends far beyond mere machine sales and is founded on the continuous, practice-driven optimization of production processes.

At the core of the folding carton production is a highly automated system driven by EXPERTFOLD gluing machines. By integrating systems such as EASYFEEDER, ACCUJECT, and CARTONPACK 4, the process significantly reduces manual intervention. Human errors are minimized, while end-to-end automation ensures constant, reliable production from the first to the final carton.

Quality assurance is significantly strengthened by the inline ACCUCHECK system, which detects even the smallest printing and processing defects and automatically sorts out faulty cartons. The line is complemented by the NOVAFOIL foil printing press, which, thanks to the ACCUREGISTER system and the Digital Makeready Tool (DMT), enables faster setup times, improved ergonomics, and precise visual foil positioning.

Another milestone is the digital inspection table, which fundamentally transforms quality assurance. It projects digital templates directly onto physical printed sheets, allowing register, creasing, and embellishments to be visually verified instantly—entirely without physical overlays. This ensures that every production step is verified before being passed on to the next stage.

The networking of all systems via BOBST Connect enables real-time data collection and continuous process optimization. Rapid technical support and regular customer feedback drive the collaboration forward. Both companies are jointly pursuing the goal of "zero-defect production."

kb